D1015 Restoration Story Page 2

The Hard Graft Years....

With the engine failure after the Old Oak Common Open Day in 1985 it hit home that the only solution was to completely rebuild the locomotive from the wheels up! 

This involved removing components, one at a time, and taking them to our Birmingham workshop for attention. Without lifting facilities, as the works had now closed, we had to wait for help from the Territorial Army who took heavy items out for us as exercises! 

In order to carry out the rewiring it was decided to find the locomotive a better home and this was Old Oak Common. On 1st December 1990, at 03.45, D1015 left Swindon, the first time since 1961 that Swindon was without a Wizzo. It wasn't the last hydraulic to leave. That honour fell to class 14 no. D9555 which was in No. 19 (DMU) shop, ironically the last diesel locomotive built at Swindon for B.R. way back in October 1965. At Old Oak Common, positioned on Number one road in the carriage shed we had undercover accommodation and now Western Champion was closer to the working members work moved forward in leaps and bounds. 

Once under cover external repaints could be carried out with relative ease. Even then the environment we had to work in was somewhat hostile with diesel fumes from HST power cars, cold winds shooting through the shed and the customary leaking roof! Here on No. 1 road carriage shed at Old Oak Common D1015 slowly turns to Golden Ochre again. 

Externally 'Champion became complete and as interest grew in our project we found ourselves being invited to more open days. Laira Open Day in 1991 saw no less than 5 class 52's on the depot, along with our Warship D821 Greyhound, and we even ended up at Brighton and Colchester! 

A sight not seen for 15 years! Five Westerns at Laira. Left to right are D1010, D1013, D1015, D1023 and D1062. Unfortunately D1041 and D1048 were not available at the time. 

Also present were Warship D821 and Hymeks D7017 and D7018. 

One day all seven will stand together. Lets hope its not too long in coming.

Once we had secured a place in the Factory at Old Oak Common, which had been mothballed, we were able to carry out the engine and bogie changes, replacing those from the locomotive with improved condition components, all done with full approval and prior permission from EWS and the depot staff. We also had to bring Western Champion up to modern standards by fitting new safety systems such as Drivers Vigilance, Speed Sensing equipment and radio telephones. 

 

Two views of the same cab! Above left is the B end cab at Laira in December 1976 after withdrawal and Above right is the same cab being reassembled after a complete rewire. The gauges on the desk have been removed to be recalibrated and checked and the panel below the controllers have been left off for testing purposes. With the cab seat removed the A W S equipment is clearly visible. 

Below is what's under the cab floor at B end! On the left is how it looked after 1000's of miles of main line running under her previous owner! Holes in the bedplate to allow pipe work and cables out also let grime in. The dirt is made up mostly of brake dust, grease and leaf mulch mixed in rain water, left to cure and then baked hard during the Summer of 1976! The whole of the locomotive from end to end was in this condition. All the floors were lifted to allow cleaning to be carried out. In the boiler compartment the area around the boiler water tank was in the worst condition as it was obviously easier for train staff to 'do' what they needed to 'do' rather than squeeze in between the body and boiler to use the urinal! In fact not long after we had bought D1015 we discovered a fuel leak in the boiler compartment. On lifting the floor section we found the fuel pipe had completely corroded away and the fuel was running through the greasy dirt in a channel where the fuel pipe once was!

 

Above right is how it, and the rest of the locomotive floor looks now. The 'floor' seen here is actually the bedplate, the steel platform that sits on top of the main tubes and frames. The cab floor where the crew sit is on a raised platform about 12 inches above this plate. Then positioned under the cab floor is more A W S equipment, isolation cocks for sanders and D S D and the A F T cock. This later additional cock was fitted to enable D1015 to Assist a Failed Train from the rear and most modern locomotives now have this feature. 

With Paul Koch and Steve Vial in attendance at an unbeliveably early hour in the morning, D1015 Western Champion finally burst into life on both engines in early 2000 and we then set about testing and checking all the systems. In order to satisfy the requirements of the main line running procedures we had to complete 1000 miles of running in and this was achieved on the Severn Valley Railway, usually performing two round trips a day. After the early trial runs on the Severn Valley Railway it became clear that the injectors fitted to the engines to deliver fuel were not the best and so new injector nozels were purchased from MTU (the former Maybach) at a cost of £180.00 each (and we need 24!).  

Just how good looking is a thousand! D1015 Western Champion pauses at a signal on test on the Severn Valley Railway. If you get the chance to, check out just how tall a Western is against other locomotives and rolling stock, it truly is a giant. 

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